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CDI engine rebuild pictures.


Willys

OK, I will post up pictures I took as I dismantled and cleaned and then re-assembled my 2005 CDI engine.

Enjoy.  Use the pictures as references to where things are when trying to work on your engine, when you can't see where things are....hope this helps..?

 

I will say, I bought new everything but, the block, head, crank, connecting rods and cam.  The rest is all brand new pieces.

I had the head machined, new valve guides installed, valves cut and seated, head surfaced. I had the block bored out 3 over resulting in 68 mm bores with piston and rings, also deck resurfaced.  I had the crank ground lightly just to make it perfect.   I used original sized crank shells/bearings and also side thrust spacers.

..So, here we go.....

 

 

 


 

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Floors have all been cleaned, de-rusted and had a coat of red oxide and 2 coats of black brushed on. Just waiting for paint to dry.

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